Which solution for sauces and spices really scores: glass or plastic?
20.01.2025 | 5 min read
Behfam Garmehi
In the past, the choice used to be easier: ketchup, mayonnaise, pepper, salt, maybe a little chili and salad herbs. Today, there is an almost bewildering range of sauces, dips, honey, dried herbs, and spices. There’s something for every taste and every cooking preference in the supermarket. Recent food trends have also contributed to this: Consumers are increasingly looking for healthy, organic, and sustainable alternatives to traditional sauces and spices. Vegetarian or vegan options are also increasingly in demand, as are regional or seasonal offerings. These should contain as few artificial additives as possible, such as flavor enhancers or preservatives, but still have a long shelf-life – especially as there is often no longer just one sauce bottle in the fridge but a greater variety of flavors.
Honey
Weight reduction:
400 ml of product in a 200 g glass or 35 g plastic cup – weight savings of 80%.
Carbon impact:
For a 400 ml product, a transport route of 150 km, material, and production are taken into account:
Baseline: r-glass 62.5%
r-PET 30% saves 10% in comparison
r-PET 50% saves 20%
r-PET 100% saves 50%
Packaging is changing
As eating habits and the products offered change, packaging also inevitably changes. Here, sustainability is playing an increasingly important role. The contents and packaging should be a harmonious match. However, there are also stricter legal requirements: At the EU level, the Packaging and Packaging Waste Regulation (PPWR) has aimed to create a circular economic model, making packaging more sustainable and reducing packaging waste. The implementation of the PPWR and its requirements will also impact packaging in the sauces & spices segment.
However, replacing glass with plastic not only saves weight and CO2e emissions – the material might also be more cost-efficient.
Behfam Garmehi, Global Business Development Manager
This means that modern packaging needs to be made from easily recycled materials. It should be safe and contribute to consumer convenience – i.e., easy to open and use – as well as product shelf-life. In addition, the packaging should also be visually eye-catching: With an abundance of products on offer, the packaging can help the product stand out from the competition on the shelf. Whether through form, function, or decoration.
Sauces / dips
Weight reduction:
245 ml of product – PP cup: 27 g / glass 143 g – weight savings of 80%
Carbon impact:
For a 254 ml product, a transport route of 150 km, material, and production are taken into account:
Baseline: r-glass 62.5%
PP saves 20% in comparison
r-PET 50% saves 35%
r-PET 100% saves 60%
The difficult (material) choice
But let’s start with choosing the “right” packaging material: When it comes to sustainable options, many consumers opt for products in glass bottles or shakers. Sauces, dips, and even honey are often packaged in high-quality glass jars. Glass packaging has existed for over 300 years, the material being perceived as high quality and visually appealing thanks to its transparency.
Plastic packaging does not break like glass, it can be produced cost-effectively in many variants and, above all, it’s especially lightweight, which is particularly advantageous with regard to CO2e emissions for longer transport routes.
Glass vs. plastic comparison
In a separate blog post, we took a closer look at glass and plastic and compared the advantages and disadvantages of each material.
Sauces in sustainable and attractive cardboardplastic combinations: Use, enjoy, and recycle with ease!
Cooking with herbs has never been so easy: thermoformed cups with a sieve and lid for herbs and spices. - Precise dosing - Mono-material solution
More variety – in taste, size, and shape – and a more sustainable range: The market for sauces, dips, honey, and spices is booming. For packaging companies like Greiner Packaging, these trends and market changes call for the development of innovative and sustainable solutions that meet consumers’ wishes and the requirements of customers and their products. This also includes minimizing the ecological footprint. It’s not an easy task – but it’s the path to a successful and sustainable future.
Spices
Weight reduction:
115 ml of product in a 100 g glass jar or a 20 g PET or r-PET jar – weight reduction of 80%.
Carbon impact:
For a 115 ml product, a transport route of 150 km, material, and production are taken into account:
Recyclability and aesthetics are not mutually exclusive. In order to be able to continue using valuable resources, the recyclability of the materials and decorations used must be taken into account as early as the packaging design stage.
Mix & match meal box
Discover our ultimate reusable packaging for restaurants.