Material, Recycling, Circular Economy

The best of both worlds: Can the paperization trend be sustainably implemented?

17.04.2025 | 3 min read
Fabian Grabner

Paper packaging is on trend – but due to the coatings often required, it’s not as environmentally friendly as consumers tend to believe. In the third and final part of our Paperization blog series, we take a closer look and explore how the benefits of paper and plastic might still be sustainably combined.

Coatings make recycling paper packaging a challenge. One way to combine the advantages of paper and plastic is through cardboard-plastic combinations: Saving plastic significantly reduces CO2e emissions, the product is optimally protected in the thin-walled plastic cup, and the material’s barrier properties contribute to the shelf-life and safety of the food. The cardboard sleeve ensures the stability of the packaging, a pleasant feel, and a sustainable look that consumers appreciate. Additionally, the cardboard sleeve reduces the plastic content by over 30%. The significant advantage of this packaging variant is that cardboard and plastic can be easily separated, recycled, and fed into the right material stream for reuse.

However, consumers do not always separate the cardboard sleeve from the plastic cup before disposing of it in the trash, which can lead to difficulties in recycling. Greiner Packaging has tackled this problem with its K3® r100 innovation: Cardboard wrap and plastic packaging are separated from each other during the waste disposal process without human intervention. As a result, achieving excellent recyclability does not depend on proper separation by consumers, as is the case with all previous cardboard-plastic packaging, but happens completely independently during waste disposal. It’s a decisive step towards greater sustainability and recyclability – but it’s still not the last word on the subject. Sorting facilities also need to have the appropriate sorting options for the separated paper and plastic components (and this is not yet the case everywhere in the EU). The recyclability of its cardboard-plastic combinations is a major concern for Greiner Packaging – and is therefore constantly being put to the test and further developed.

 

K3® r100

K3® r100 is a product innovation that has made the impossible possible: separating cardboard wraps and plastic packaging from one another during the waste disposal process without the need for human intervention.

Working together toward a circular economy

Whichever way you look at it, there is no such thing as perfect packaging – both coated paper packaging and cardboard-plastic combinations have advantages and disadvantages. The decisive factor is that the materials are selected to suit the respective application, ensuring both functionality and recyclability. However, due to the material properties, foods with high barrier requirements are better off in plastic packaging (or in cardboard-plastic combinations) than in coated paper packaging. A differentiated approach is, therefore, currently required to achieve genuine sustainability. The right sustainable packaging for every product – this is what Greiner Packaging is committed to with its packaging expertise. Fiber-based packaging is also being intensively discussed. Future developments will show what the next step toward a circular economy could look like.

Paper & Plastic


Advantages of paper as a packaging material:
  • Renewable raw material (if from sustainable forestry)
  • Biodegradable (if not too heavily soiled)
  • Appealing feel

Advantages of plastic as a packaging material:
  • High barrier properties
  • Recyclable (in compliance with the Design for Recycling Guidelines)
  • Efficient filling

Questions? Contact us!

Fabian Grabner
Global Expert Product Management

Related articles